An environment friendly waste destruction and decomposition system, ECO BEAN, effectively destroys waste in the most environmentally efficient way without discharging any harmful emissions and with minimal use of grid power.
Based on an innovative magnetic low temperature pyrolysis technology, Pyromag Worldwide LLP, brings to you this sustainable innovative concept in urban mixed solid waste decomposition.
No; incineration is a process in which the waste or some other material is fed inside a chamber and is BURNT using Diesel, LNG, CNG, LPG or Electricity. It can also be called a “burning process” as it involves the use of fire which emits smoke at the end of the process. Moreover, incineration takes place in the presence of oxygen whereas the Eco Bean works in the absence of oxygen or in the presence of very little oxygen, thus controlling the final emissions.
Eco Bean has a main closed chamber, lined with strong industrial grade magnets.
To start the process, an initial ignition is sparked inside this chamber with the help of a small electric ignition heater (light flame only), which is later switched off.
Special air space within the chamber is filled with super-strong magnetic hyperthermia (400-800°).
A small amount of atmospheric air is passed through the chamber at regular intervals. The air contains charged atoms, which are agitated due to the presence of magnetic force inside the chamber.
Reactive oxygen is generation by the magnetized field which reacts with the waste to generate syngas (synthesis gas) which is self generated fuel.
This condition of hyperthermia and syngas with high self generated energy disconnects the intermolecular bonds (decomposition) of the municipal solid waste or mixed solid waste, completely decomposition the waste and converting it into insignificant amount of ceramic ash.
Simply put – the Eco Bean is capable of scientifically decomposing waste without the use of external source of energy like fuel or electricity and without directly incinerating the waste using traditional unscientific methods in an environmentally harmful manner that is prevalent today.
The machine also uses the inherent calorific value of the waste to keep the heat generation constant. The main chamber is designed such that it can generate and maintain heat up to 800oC or more.
The Pyromag Super Machine, typically operates between 300°C to 450°C and decomposes most types of mixed solid waste at this temperature.
We have now modified the machine to destroy Covid 19 (Coronavirus) PPE kits and other bio-medical waste by adding a special heating system which consumes very minimal power. This specially modified system is also available now and can operate at 800°C.
Eco Bean has a main closed chamber, lined with strong industrial grade magnets.
To start the process, an initial ignition is sparked inside this chamber with the help of a small electric ignition heater (light flame only), which is later switched off.
Special air space within the chamber is filled with super-strong magnetic hyperthermia (400-800°).
A small amount of atmospheric air is passed through the chamber at regular intervals. The air contains charged atoms, which are agitated due to the presence of magnetic force inside the chamber.
Reactive oxygen is generation by the magnetized field which reacts with the waste to generate syngas (synthesis gas) which is self generated fuel.
This condition of hyperthermia and syngas with high self generated energy disconnects the intermolecular bonds (decomposition) of the municipal solid waste or mixed solid waste, completely decomposition the waste and converting it into insignificant amount of ceramic ash.
Simply put – the Eco Bean is capable of scientifically decomposing waste without the use of external source of energy like fuel or electricity and without directly incinerating the waste using traditional unscientific methods in an environmentally harmful manner that is prevalent today.
The machine also uses the inherent calorific value of the waste to keep the heat generation constant. The main chamber is designed such that it can generate and maintain heat up to 800oC or more.
Yes. We provide Crane Hooks with special body and chimney design to enable dismantling and easy movement of the machine. However it will be advisable to tell us at the time of placing the order about the mobility requirements so that we can custom build each machine accordingly.
Eco Bean is a self-powered system. The initiation process requires a 3kw power source and the machine is heated upto 250°C. But in case the overall wet waste / moisture content of the waste is over 30%, we suggest that an additional heater is attached to accelerate the process of waste destruction.
The Power supply source can be Grid power or Solar power.
No, the Eco Bean doesn’t need any fuel to destroy the waste. This makes the machine completely environment friendly, in comparison to all traditional waste management systems.
30% wet waste per cycle
The more moisture content in the waste (wet waste) the more time it takes to dry and then the process of destruction will follow after the waste has dried. If the user finds the wet waste is increasing more in regular intervals, we suggest using an additional heating system that will consume about 2KW to 3KW power supply (through Grid or Solar power).
The ratio of ash output to the waste input ratio is 1/100 to 1/300, depending on size of the machine.
An External heater (850-1050°C) is connected outside the chamber to destroy any dioxin and all other toxic substances that is formed during the process of waste decomposition.
A wet scrubbing system is fixed through which gases pass to prevent reformation of any dioxin as well as to remove acidic fumes.
After wet scrubbing of the gasses, the flue gas (clean air) is dispersed through the chimney into the atmosphere. This process ensures that only clean air escapes from the stack. The water needs to be changed every 2 weeks or as per the change in the colour of the water as and when seen by the user.
Post destruction the final byproduct is Ceramic Ash. The final output is non-toxic and complies with the CPCB standards (tested as per Toxicity Characteristics Leaching Procedure or TCLP)
Ceramic Ash can be used for tile manufacturing process, or can be mixed with concrete or with asphalt during construction.
During regular working conditions, mixed solid waste which comprises unsegregated dry waste, paper, carton boxes, plastic, leaves, inert waste and regular everyday municipal waste.
Most of the common urban waste can be destroyed.
At higher temperatures, using the additional heating mechanism bio medical waste from hospitals can be destroyed to make sure that spread of the virus from the waste is curtailed.
We stand by principles of circular economy and state for the record that recyclable waste must be recycled, including plastics.
Eco Bean can decompose plastics as well but we recommend that non-recyclable unsegregated waste to be fed into Eco Bean.
It takes approximately 6 to 8 hours based on the type of MSW thrown inside the chamber.
Glass, stone or metal
If any any other non recommended waste is dropped in the Eco Bean destruction chamber it will come out of the outlet chamber as it is.
If any any other non recommended waste is dropped in the Eco Bean destruction chamber it will come out of the outlet chamber as it is.
If any any other non recommended waste is dropped in the Eco Bean destruction chamber it will come out of the outlet chamber as it is.
Eco Bean machines are built to operate with minimal maintenance. Operating with the care and regular cleaning, results in the machine lasting longer.
Eco Bean machines come in various sizes from 0.5Cu.m to 5.0Cu.m.
This machine makes NO noise at all, expect a mild water scrubber pump sound.
Ceramic Ash which is the residue, has high re-usable caloric value. Since the quantity of the ash is very less, it is fed back into the machine for maintaining the heat. There are no polutants or toxic components in this residue.
All Governments have a Pollution Control Board which defines norms for Sound, Air & Water pollution levels.
All machines have to go through a government certified (authorized) lab test and should conform to the prescribed norms. The Eco Bean machines have undergone all lab tests and our results are well below the prescribed norms.
No. Pyromag Super machines are not air-tight, have no compression or incineration process. There are adequate safety valves built in the system and hence there is no chance of any explosion taking place.
An initiation process is done using a heater system which can be connected to the grid or solar power and uses very minimal power. Once the machine is heated upto 200°C the garbage can be introduced and the plasma process takes place thus increasing the heat upto 450°C or more.
It will destroy the waste to ash.
For the destruction of garbage no-power or fuel is required. To treat the effluents and gases, the water scrubber pumps & blowers need some minimap power. The same power can be used for operating the doors of the machine which are semi-automatic.
No it won’t stop, but overall efficiency in the decomposition process will reduce, and more time will be taken to decompose the waste as the machine will first dry the wet waste and then decompose it.
Warranty:
The Machine comes with 1 year warranty from the date of installation or 13 months from the date of supply.
Post Warranty period:
We offer a 1 year AMC post-warranty at an additional cost of approximately 10% per year.
Minimum is 6Mtr & Maximum is up to 25 Mtr
We recommend using 20% NaOH (Sodium Hydroxide) absorbing solution in the wet scrubber. The water in the scrubber needs to be changed every fortnight. Maximum quantity of water required in the three tanks will be 20 litres.
The pH of the water let out is neutral and complying with all PCB standards
Generally 1 person will be enough to operate the machine but depending on the number of cycles to be operated the client has to decide on the manpower requirement, depending on the quantity of the waste. If the waste loading has to be done manually, the client has to provide the labour.
We provide comprehensive training pre & post-installation for 3 months
The above set of FAQs are the most common queries from various clients. CEO team will update the FAQs at frequent intervals as per the advancement in technology if the machines are upgraded.